Maus Hydrex 5003 Ultra High Pressure Hydraulic System

Ultra high pressure hydraulic system for expanding heat exchanger tubes with minimum inside diameter of 7.00 mm (0.276'').

Hydraulic expansion finds its best application in the expansion of welded tubes for the fixing of the tube in the tube sheet hole, thanks to its exceptionally fast and competitive "single pass" execution, especially for expansion lengths exceeding 100 mm (4") where it replaces traditional expansion.

Attentive to the increasingly stringent specifications dictated by designers in the petrochemical field, Maus Italia has designed and built the Hydrex 5003, a fourth generation product which has, over more than 15 years, garnered the approval of its customers.

An evolution of the previous version, Hydrex 5003, it features:

Very high pressure max 5000 bar
Continuous control of the very high pressure with digital programming
A new lightweight model of probe holder fitted with a highly ergonomic handle
Updating of the mechanics and electronics which makes it easy to use and flexible
New software that allows you to export/print various work reports*

*New software that allows the operator to export/print in standard PDF format the diagram of each approach, to assure a very high repeatability ( ±1.5 %).

Hydrex 5003 includes:

Hydraulic Power Unit mounted on a trolley, equipped with a 9" wide touch screen control panel and dedicated CCP and SAC software
Probe holder HDP-4001 with probe insertion controller, quick coupling for probe replacing, integrated remote control and 5 m (16.4 ft) electric connection cable
5 m (16.4 Ft) HWH-4000 ultra high pressure hose connecting the controller to the probe.

Exclusive CCP Control System

Continuous control for the ultra high pressure needed for tube expansion, designed by Maus Italia to eliminate out-of-tolerance expansions.

HDP-4001 Probe Holder

Quick coupling probe holder with ergonomic aluminum handle and probe attachment in special material for high pressures.

Ergonomic, lightweight and with integrated remote control (24V) for managing the beginning and the end of the cycle.

Control Console Hydrex 5003

Control console with 228mm (9") touch screen display for intuitive control of all working parameters.

Thanks to the use of a last generation touch screen control panel, the Hydrex 5003 is extremely simple to learn and use on a daily basis.

The CCP software, designed by Maus Italia, allows the continuous control of the high pressure needed for expansion in order to eliminate out-of-tolerance expansions.
The SAC software is an advanced calculation system for determining the working pressure according to the characteristics of the tube and the tube sheet.
Capacity to store work reports and save on a memory stick programs and reports of pressure values.

Please click on the link to download more information on the Maus Hydrex 5003 Ultra High Pressure Hydraulic System.